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DIY Faux Barn Door

Learn how to transform a standard door into a faux barn door!

We’ve been fixing up our back porch and I wanted to give our shed door a DIY door makeover and make it look like a real barn door!

I’m calling this a DIY faux barn door because the door is just a regular door that we made look like a barn door but it doesn’t actually slide like a real barn door does.

DIY faux barn door painted black on back porch

Here is a look at the door before we transformed it:

standard door before DIY door makeover

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I’m totally loving how it turned out! It’s now the focal point of the room!

As much as I love building DIY barn doors, I am happy when I can upcycle an old door to make it look like a barn door and save money too!

This transformation cost us about $100, including our cute new barn door handle! If we would have bought a door new like this, it would have cost several hundred dollars.

Materials Needed:

Tools Needed:

*Note, materials listed are enough to update one door at 79″ tall x 36″ wide. Modify material amount and cuts as needed for your door size.*

Video Tutorial:

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1. Remove door and hinges from door frame

First remove your door with the hinges from the door frame. It’s easiest to do the work with the door on top of a pair of sawhorses, a work table, or on the floor.

We kept the hinges on the door too so that we could work around them with our shiplap boards.

Remove the door knob too.

2. Lay out shiplap boards and rip any boards as needed

Lay out 5 shiplap boards and center them on the door. We used craft sticks to ensure the shiplap board gaps were equally spaced.

shiplap boards centered on door

For the door hinge side, we measured the remaining space that needed a shiplap board. We ripped (cut) a shiplap board to this size with our circular saw and straight edge guide to fit a board in the remaining space.

measuring extra space between shiplap boards and door hinges
shiplap board cut to size for remaining space between boards and door hinges

We made sure to keep the side that had the shiplap overhang edge since this fit perfectly over our door hinge hardware edges.

shiplap board edge covering door hinge edge

For the doorknob side, we ripped a 1″ piece of plywood to size for this space. We wanted this side of our door to have a clean edge with no gaps showing and the plywood worked great for this. Further, it will be covered by the door trim so it didn’t have to look perfect. See a photo of this piece being attached in step # 3 and in the faux barn door video tutorial too!

3. Attach vertical shiplap boards to door

Attach the vertical shiplap boards one at a time with construction adhesive and 1″ brad nails and a brad nailer. Use craft sticks or something similar in thickness to ensure that the gaps are equally spaced between each board.

attaching shiplap boards to door with construction adhesive
attaching shiplap boards to door with nailer

After we attached the shiplap boards we added our small 1″ plywood board (from step #2) along the right edge of the door. ***Make sure to attach this piece with EXTRA adhesive and nails as it will be where the door handle attaches too.

attcaching plywood to door edge

4. Rip and cut plywood to size for DIY barn door trim

Use a table saw or circular saw and straight edge guide and rip (cut) the following trim boards:

  • 1 board @ 7″ x 8ft
  • 1 board @ 3″ x 8ft
  • 2 boards @ 4″ x 8ft

Then, measure your door height and cut two of the 4″ boards to this height using a miter saw. Lay out the 4″ boards on the side edges of the door for the side trim.

attaching side trim to door

Next, measure the distance between the 4″ side trim boards and cut three 7″ boards to this size.

5. Attach trim boards to frame out the DIY faux barn door

First, attach the 4″ side trim boards to the door. Use construction adhesive and 1 1/4″ brad nails to attach the trim to the door.

Then, attach the three 7″ boards. Attach one board at the top and one board at the bottom of the door.

For the third 7″ board, I attached it 23″ up from the bottom board.

attaching middle trim to door

Now it’s time to add the X trim board on the bottom part of the door using the 3″ trim board.

To get the angle and length cut perfect for these X pieces, I began by holding the first board up exactly where I wanted it in the bottom right corner and top left corner.

Then, I used a scrap piece of wood as a straight edge and marked with a pencil the angle I needed to cut in the bottom right corner.

marking cut line for angled barn door trim boards
marking cut line for angled barn door trim boards

Use a miter saw and make the first corner cut. After cutting, line the board back up on the door and mark the second angle cut for the top left corner. Mark the angle with a pencil again and cut to size.

installing angled barn door trim boards
marking cut line for angled barn door trim boards

Repeat these steps for the second X board, except these will be two smaller pieces.

installing DIY barn door trim

Now your door is all trimmed out!

DIY faux barn door before painting

6. Paint the faux barn door

Fill all nail holes and any small gaps between the trim boards with spackle and lightly sand where needed.

The shiplap and plywood boards I used did not need primer since they were bought paint ready. If your boards are not paint ready, make sure to prime them.

I painted my door with two coats of Tricorn Black by Sherwin Williams. First, I cut in any gaps, corners, or hard to reach areas with a paint brush. Then, I used a small paint roller to roll the rest of the door. Again you can see all of this in the barn door video tutorial here!

7. Install barn door handle and hang door back on the door frame

After the paint dried, we hung our door back up on the door frame. Finally, we installed our new barn door handle!

DIY barn door handle hardware

Update: I’ve had some questions about what the side looks like where the old door handle use to be. Below is a photo!

The door still closes the same, it just works like a dummy handle, so we pull and push it instead of turning a knob. A regular door knob can be attached again, it just needs to be a door knob that has adjustable depth options. The new trim added a 1/2″ thickness to the door from the front!

side of faux barn door where old handle use to be
DIY faux barn door
DIY faux barn door painted black on back porch

I’m in love with our faux barn door makeover and I often just like to sit and stare at it haha. Do you have an old door that could use a makeover like this? Let me know in the comments below!

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DIY faux barn door makeover with before and after photos

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